Thermal Management of Satellite Electronics via Gallium Phase Change Heat Sink Devices

Abstract

The purpose of this research was to determine the effectiveness and feasibility of additively manufactured heat sinks using gallium as a phase change material in the thermal management of satellite electronics. A design was created based on the footprint of an Astronautical Development, LLC Lithium 1 UHF radio and six heat sinks were additively manufactured; two each of stainless steel 316, Inconel 718, and ULTEM 9085. Each heat sink was filled with gallium for testing purposes. Models were created to simulate the behavior of the heat transfer and phase change processes occurring within the heat sink. Additionally, laboratory data was gathered on the actual processes occurring. Testing was carried out in a thermal vacuum chamber with the use of film heaters that were attached to the heat sinks to simulate radios in transmitting mode while a satellite is in contact with a ground station. Finally, temperature profiles of the laboratory data were created to gain insight into the characteristics of the phase change process and its effectiveness in thermal management of satellite electronics.

Open PDF

Document Details

Document Type
Technical Report
Publication Date
Dec 01, 2018
Accession Number
AD1070522

Entities

People

  • Brian O Palmer

Organizations

  • Air Force Institute of Technology

Tags

Communities of Interest

  • Advanced Electronics
  • Space

DTIC Thesaurus Topics

  • Additive Manufacturing
  • Air Force
  • Artificial Satellites
  • Assembly
  • Computer-Aided Design
  • Construction
  • Fabrication
  • Fused Deposition Modeling
  • Heat Of Fusion
  • Heat Transfer
  • Latent Heat
  • Manufacturing
  • Materials
  • Phase Change Materials
  • Selective Laser Sintering
  • Spacecraft
  • Three Dimensional

Readers

  • Combustion and Flow Dynamics.
  • Radio communications and signal processing.
  • Technical Research and Report Writing.

Technology Areas

  • Microelectronics
  • Space
  • Space - Hall-Effect Thruster