An In-Depth Analysis of Competing 3-D Printed Methods for the Mobile Manufacturing of Body Armor at the Point of Need

Abstract

The goal of this work is to present results of mechanical characterization and ballistic investigation of 3-D printed alumina (Al2O3)-based armor plates. The 8-mm-thick plates were manufactured using two additive manufacturing-based methods: pressurized spray deposition and direct ink write (DIW). The DIW Al2O3 plates exhibited superior hardness, flexural strength, and density compared to the tape cast plates. Plates (90 mm x 90 mm x 8 mm) of this composition were manufactured for ballistic analysis in accordance with established ballistic characterization procedures, using a 50.8-mm-thick aluminum 6061 plate as backing and witness plates in the case of penetration or deformation. Six Al2O3 plates were examined ballistically (one shot per plate) against the 12.7-mm APM2 projectile (45.9 g) at an impact velocity of 840 m/s. The plates that were manufactured using the DIW method provided a higher impact resistance than the tape cast method.

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Document Details

Document Type
Technical Report
Publication Date
Apr 01, 2019
Accession Number
AD1071256

Entities

People

  • Benjamin Becker
  • Bill Goodman
  • Brian T. Scott
  • Lionel Vargas-gonzalez
  • Tyrone L. Jones

Tags

Communities of Interest

  • Weapons Technologies

DTIC Thesaurus Topics

  • Additive Manufacturing
  • Armor
  • Armor Plate
  • Body Armor
  • Fabrication
  • Flexural Strength
  • Geometry
  • Inks
  • Manufacturing
  • Materials
  • Materials Engineering
  • Materials Processing
  • Materials Science
  • Mechanical Properties
  • Printing
  • Spray Forming
  • Three Dimensional

Fields of Study

  • Materials science

Readers

  • Reinforced Composite Materials
  • ballistics.