Nanoporous Aluminum Oxide Templates of Arbitrary Thickness on Silicon Carrier

Abstract

There is a great interest to grow AAO templates directly on silicon as a carrier wafer, however most attempts rely on film deposition techniques that are generally suited for depositions on the order of 1 m. Thicker aluminum films are desirable in order to achieve better ordering of the AAO pores through two-step anodization and for greater aspect ratio for applications where surface area is the dominant factor such as solar cell and supercapacitor devices. Here, AlSi alloys are used as adhesion layers between aluminum foils and silicon wafers as a solution to the thin film problem. High purity aluminum foils and silicon wafers are pressed together as a diffusion couple. The couple is then annealed under argon atmosphere at temperatures from 550 deg C to 650 deg C (from below the AlSi eutectic temperature of 577 deg C to just below the Al melting temperature of 660 deg C) for various times. Cross sections of these couples are examined under scanning electron microscopy (SEM) to determine the thickness of the diffusion region and to check for the presence of voids. Bonded Al-AlSi-Si composites are anodized in oxalic acid using a two-step process, and the final AAO morphology is examined under SEM.

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Document Details

Document Type
Technical Report
Publication Date
May 30, 2019
Accession Number
AD1073347

Entities

People

  • Anna Skinner
  • Gibson P. Scisco
  • J.j. Hill
  • K.j. Ziegler
  • K.s. Jones

Organizations

  • University of Florida

Tags

Communities of Interest

  • Advanced Electronics

DTIC Thesaurus Topics

  • Aluminum
  • Aluminum Foil
  • Aluminum Oxides
  • Anodizing
  • Aspect Ratio
  • Carbon Nanotubes
  • Diffusion
  • Films
  • Materials
  • Materials Processing
  • Oxalic Acid
  • Oxides
  • Physical Properties
  • Supercapacitors
  • Template Patterns
  • Thickness
  • Thin Films

Fields of Study

  • Materials science

Readers

  • Powder metallurgy of Titanium alloys.
  • Solar Photovoltaics and Thermoelectric Devices.
  • Surface Coatings Technology.

Technology Areas

  • Microelectronics
  • Microelectronics - Graphene