Evaluation of Commercial-Off-the-Shelf Chrome-Free Pretreatments for Aluminum Substrates

Abstract

The objective of this work was to determine what products were commercially available that were chrome-free and could be used in place of hexavalent or trivalent chromium conversion coatings for both aviation and ground equipment as part of the Chemical Agent Resistant Coating (CARC) system. This work also looked at alternative ways to test chrome-free conversion coatings since the methods in MIL-DTL-81706 are specifically for chrome-containing systems. The results of this testing conducted at the US Army Research Laboratory provided critical data that showed there are chrome-free commercially available products that can perform as part of the CARC system, and that the use of a galvanic panel with titanium and stainless steel fasteners can quickly delineate good-performing coatings systems in a lab setting. Outdoor corrosion testing at Cape Canaveral Air Force Station showed similar results as lab testing with the galvanic panels.

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Document Details

Document Type
Technical Report
Publication Date
Feb 20, 2020
Accession Number
AD1092044

Entities

People

  • Christopher J. Miller
  • Daniel Pope
  • Fred Lafferman
  • Thomas Considine

Organizations

  • United States Army Research Laboratory

Tags

Communities of Interest

  • Biomedical
  • Space
  • Weapons Technologies

DTIC Thesaurus Topics

  • Air Force
  • Alloys
  • Aluminum
  • Chemical Synthesis
  • Chemistry
  • Chromium
  • Chromium Compounds
  • Coatings
  • Corrosion Resistance
  • Department Of Defense
  • Materials
  • Metals
  • Military Research
  • Stainless Steel
  • Steel
  • Surface Finishing
  • Test And Evaluation

Readers

  • Surface Coatings Technology.
  • Systems Analysis and Design