Lithium Ion Battery Thermal Safety by Early Internal Detection, Prediction and Prevention

Abstract

Temperature rise in Lithium-ion batteries (LIBs) due to solid electrolyte interfaces breakdown, uncontrollable exothermic reactions in electrodes and Joule heating can result in the catastrophic failures such as thermal runaway, which is calling for reliable real-time electrode temperature monitoring. Here, we present a customized LIB setup developed for early detection of electrode temperature rise during simulated thermal runaway tests incorporating a modern additive manufacturing-supported resistance temperature detector (RTD). An advanced RTD is embedded in a 3D printed polymeric substrate and placed behind the electrode current collector of CR2032 coin cells that can sustain harsh electrochemical operational environments (acidic electrolyte without Redox, short-circuiting, leakage etc.) without participating in electrochemical reactions. The internal RTD measured an average 5.8 degrees C higher temperature inside the cells than the external RTD with almost 10 times faster detection ability, prohibiting thermal runaway events without interfering in the LIBs' operation. A temperature prediction model is developed to forecast battery surface temperature rise stemming from measured internal and external RTD temperature signatures.

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Document Details

Document Type
Technical Report
Publication Date
Sep 13, 2019
Accession Number
AD1098801

Entities

People

  • Bing Li
  • Corey T Love
  • Mihit H. Parekh
  • Ryan A. Adams
  • Thomas E. Adams
  • Vikas Tomar
  • Vilas G Pol

Organizations

  • United States Naval Research Laboratory

Tags

Communities of Interest

  • Energy and Power Technologies
  • Sensors

DTIC Thesaurus Topics

  • Accuracy
  • Additive Manufacturing
  • Charge Transfer
  • Detectors
  • Electrochemical Reactions
  • Energy
  • Fabrication
  • Heat Transfer
  • Impedance
  • Infrared Cameras
  • Manufacturing
  • Materials
  • Measurement
  • Resistance
  • Short Circuits
  • Surface Temperature
  • Temperature Gradients

Readers

  • Battery Technology and Engineering
  • Educational Psychology
  • Optical Fiber Sensing and Electromagnetic Propagation.