Feasibility of Cryomilled 17-4 Stainless Steel Powder as Feedstock for Additive Manufacturing

Abstract

Additive manufacturing (AM) powder feedstock supplied by the manufacturer is often gas atomized and supplied without post-atomization treatment. By including a preprocessing treatment prior to AM, internal powder porosity could be reduced and grain size decreased, which could improve the AM process and the mechanical properties of the finished part. This study examined the feasibility of using cryomilling as a post-atomization powder treatment for laser powder bed fusion (L-PBF) AM feedstock, using gas atomized 17-4 stainless steel powder. The effect of cryomilling on powder characteristics, such as morphology and powder flow, and the influence on the L-PBF process was examined. As-built samples from the cryomilled powder were characterized through X-ray microcomputed tomography and optical microscopy. The as-built samples were porous due to the morphological changes to the powder induced by the cryomilling process.

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Document Details

Document Type
Technical Report
Publication Date
May 28, 2020
Accession Number
AD1100837

Entities

People

  • Andelle Kudzal
  • Brandon McWilliams
  • Clara Mock
  • Frank Kellogg
  • Josh Taggart-scarff
  • Ryan Rogers

Organizations

  • United States Army Research Laboratory

Tags

Communities of Interest

  • Space

DTIC Thesaurus Topics

  • Abstracts
  • Additive Manufacturing
  • Additives (Chemicals)
  • Alloys
  • Aluminum
  • Aluminum Alloys
  • Atomization
  • Chemical Compounds
  • Chemistry
  • Electron Microscopy
  • Engineering
  • Fatty Acids
  • Lasers
  • Manufacturing
  • Materials
  • Materials Engineering
  • Materials Science
  • Measurement
  • Mechanical Properties
  • Military Research
  • Particle Size
  • Particles
  • Porosity
  • Powder Metallurgy
  • Stainless Steel
  • Stearic Acid
  • Test Methods
  • Three Dimensional
  • X Rays

Fields of Study

  • Materials science

Readers

  • Materials Science and Engineering.
  • Petroleum Engineering
  • Rocket Propulsion.

Technology Areas

  • Directed Energy