Environmental Degradation of High-Temperature Protective Coatings for Ceramic-Matrix Composites in Gas-Turbine Engines

Abstract

The need for higher efficiencies and performance in gas-turbine engines that propel aircraft in the air, and generate electricity onland, is pushing the operating temperatures of the engines to unprecedented levels. Replacing some of the current hot-sectionmetallic components with ceramic-matrix composites (CMCs) is making that possible. A high-temperature ceramic coatings system,that includes environmental-barrier coatings (EBCs), are needed to protect CMCs. However, these coatings undergo degradation inthe highly hostile environment of the gas-turbine engine consisting of a combination of high gas temperatures, pressures, andvelocities. In addition, there is the ubiquitous presence of steam (a combustion by-product) and occasional ingestion of calciamagnesia-aluminosilicates (CMASs) in the form of dust, sand, or ash from the environment. Steam can cause corrosion of EBCs, andthe molten CMAS deposits can react with the EBCs resulting in their failure. This article provides a perspective on the understandingof these degradation mechanisms, and possible approaches, guided by that understanding, for mitigating the degradation. Anoutlook on the future challenges and opportunities is presented.

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Document Details

Document Type
Technical Report
Publication Date
Mar 15, 2019
Accession Number
AD1107808

Entities

People

  • Nitin P Padture

Organizations

  • Brown University

Tags

Communities of Interest

  • Air Platforms
  • Weapons Technologies

DTIC Thesaurus Topics

  • Aircrafts
  • Barrier Coatings
  • Ceramic Coatings
  • Ceramic Matrix Composites
  • Chemistry
  • Coatings
  • Combustion
  • Composite Materials
  • Failure Mode And Effect Analysis
  • Gas Turbines
  • High Pressure
  • High Temperature
  • Materials
  • Materials Science
  • Silicates
  • Turbines
  • Vapor Pressure

Fields of Study

  • Environmental science

Readers

  • Educational Psychology
  • Internal Combustion Engine (ICE) Technology.
  • Systems Analysis and Design