A Novel Method for In Situ Electromechanical Characterization of Nanoscale Specimens

Abstract

Electrically assisted deformation (EAD) is increasingly being used to improve the formability of metals during processes such as sheet metal rolling and forging. Adoption of this technique is proceeding despite disagreement concerning the underlying mechanism responsible for EAD. The experimental procedure described herein enables a more explicit study compared to previous EAD research by removing thermal effects, which are responsible for disagreement in interpreting previous EAD results. Furthermore, as the procedure described here enables EAD observation in situ and in real time in a transmission electron microscope (TEM), it is superior to existing post-mortem methods that observe EAD effects post-test. Test samples consist of a single crystal copper (SCC) foil having a free-standing tensile test section of nanoscale thickness, fabricated using a combination of laser and ion beam milling. The SCC is mounted to an etched silicon base that provides mechanical support and electrical isolation while serving as a heat sink. Using this geometry, even at high current density (similar to 3,500 A/mm(2)), the test section experiences a negligible temperature increase (<0.02 degrees C), thus eliminating Joule heating effects. Monitoring material deformation and identifying the corresponding changes to microstructures, e.g. dislocations, are accomplished by acquiring and analyzing a series of TEM images. Our sample preparation and in situ experiment procedures are robust and versatile as they can be readily utilized to test materials with different microstructures, e.g., single and polycrystalline copper.

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Document Details

Document Type
Technical Report
Publication Date
Jun 02, 2017
Accession Number
AD1120030

Entities

People

  • Alberto Piqué
  • Russell C. Reid
  • Wonmo Kang

Organizations

  • United States Naval Research Laboratory

Tags

DTIC Thesaurus Topics

  • Assembly
  • Chemical Vapor Deposition
  • Current Density
  • Electric Current
  • Electron Microscopes
  • Electron Microscopy
  • Energy
  • Etching
  • Fabrication
  • Heat Transfer
  • Image Processing
  • Lasers
  • Manufacturing
  • Materials
  • Materials Science
  • Microscopes
  • Three Dimensional

Readers

  • Nanofabrication and Microfabrication.
  • Powder metallurgy of Titanium alloys.
  • Theoretical Analysis.

Technology Areas

  • Directed Energy
  • Microelectronics
  • Microelectronics - Microelectromechanical Systems