Lightweight Composite Crew Floor for Ground Combat Vehicles

Abstract

This paper focuses on the development of a lightweight, composite floating crew floor designed to withstand the severe loading requirements of an underbody blast. Energy absorbing devices decouple the floor from the surrounding vehicle structure; therefore, in the event of an underbody blast, the impulse is spread out over a longer period of time, thus reducing the loads into the floor where the crew seats are attached. The composite floor development included: characterizing candidate materials for structural and flame/smoke/toxicity characteristics, design optimization of the composite floor geometry, modeling the response of the floor assembly during a simulated underbody blast event, and manufacturing of a physical composite crew floor. Based on this effort, the composite floor was able to meet the structural requirements of the underbody blast event, while reducing weight by more than 55% compared to the baseline aluminum floor. Moreover, due to the significant reduction in mass and efficient design, the raw material cost of the composite floor was approximately cost neutral compared to the baseline aluminum floor that was machined from solid aluminum billet.

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Document Details

Document Type
Technical Report
Publication Date
Aug 10, 2021
Accession Number
AD1152792

Entities

People

  • Ammar Chishti
  • Andrew Q. Smail
  • Benjamin Dwyer
  • David Erb
  • Robert J. Hart
  • Roberto A Lopez-Anido

Organizations

  • United States Army Combat Capabilities Development Command
  • University of Maine

Tags

Communities of Interest

  • Ground and Sea Platforms
  • Human Systems

DTIC Thesaurus Topics

  • Carbon Fiber Reinforced Polymer
  • Carbon Fibers
  • Combat Vehicles
  • Composite Materials
  • Dacron
  • Engineering
  • Fibers
  • Geometry
  • Ground Vehicles
  • Heat Energy
  • Laminates
  • Manufacturing
  • Materials
  • Materials Processing
  • Materials Testing
  • Plastics
  • Standards
  • Systems Engineering
  • Test Methods
  • Thermoplastic Composites
  • Vehicles

Fields of Study

  • Engineering

Readers

  • Aviation Science / Aeronautics.
  • Logistics and Supply Chain Management.
  • Nanocomposite Materials Science