Optimizing the Cost-Effectiveness of Extending Effective Military Aircraft Service Life

Abstract

Service life extension programs (SLEPs) are becoming increasingly required for United States military aircraft. Aircraft platforms are often expected to operate for longer than their intended operational life as new weapon systems become delayed in development and deployment. Traditionally, a SLEP extends service life via airframe structural modifications or parts replacements to combat fatigue. However, depending on the life extension timeline and required aircraft quantities, it may become more cost effective to meet operational requirements by purchasing newly produced aircraft. This study develops an integer quadratic program to identify optimal life extension decisions via repairing and replacing aircraft. The objective of the model is to minimize the costs incurred to meet fleet requirements over a planning time horizon. The model is used to determine an optimal repair and replace schedule for the F/A-18E/F fleet. Results indicate that a hybrid plan, including both repair and replace decisions, is optimal for the Super Hornets, driven by compounding operations and maintenance costs incurred on older aircraft. Sensitivity analysis on key parameters such as increased service life per repair and repair cost further influence costs incurred during SLEP. This work produces a platform-agnostic decision model that can be used to aid program managers and systems engineers in defining program requirements to meet operational needs until new development platforms can be fielded.

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Document Details

Document Type
Technical Report
Publication Date
Sep 01, 2023
Accession Number
AD1224528

Entities

People

  • Kevin P. Buchanan

Organizations

  • Naval Postgraduate School

Tags

Fields of Study

  • Business
  • Engineering

Readers

  • Life Cycle Cost Analysis