ARC Plasma Sprayed Microwave Circuits.

Abstract

Gold, copper, aluminum, and aluminum -4.5%(wt.) copper alloy were deposited as microwave integrated circuit metallizations on alumina substrates by arc plasma spraying. Metallization by arc plasma spraying was investigated as an economical method for metallizing ceramic substrates for MIC's and other devices. The emphasis was on simplicity of operation for cost effectiveness over present metallization techniques. The arc plasma and anneal conditions were optimized for each metal type and the resulting films were characterized for D.C. resistivity, microwave Q, and adherence. Copper and gold films exhibited the best overall electrical performance, matching or exceeding the performance of commercially prepared films. The adherence of all metallizations generally exceeded the intrinsic strength of alumina substrates. Aluminum and aluminum-copper alloy metallizations were found to present bonding and soldering complications, making them less cost effective.

Document Details

Document Type
Technical Report
Publication Date
Aug 01, 1975
Accession Number
ADA015077

Entities

People

  • D. H. Harris

Organizations

  • Monsanto

Tags

DTIC Thesaurus Topics

  • Adhesion
  • Alloys
  • Aluminum
  • Circuits
  • Copper
  • Copper Alloys
  • Cost Effectiveness
  • Costs
  • Integrated Circuits
  • Metals
  • Microwave Integrated Circuits
  • Microwaves
  • Plasma Spraying
  • Substrates
  • Thermal Spraying

Readers

  • Microwave Engineering.
  • Plasma Physics.
  • Surface Engineering/Surface Coating Technology.