Evaluation of Basic Laser Welding Capabilities.

Abstract

This report contains the results of the first part of a fundamental study of the deep-penetration laser welding process. The study was conducted during the year 1974-1975 with the objective of generating information relevant to the application of laser welding in manufacturing, with particular emphasis on materials of interest to the Navy. The program has concentrated on (1) a study of the influence of laser parameters on welding performance, and (2) a study of the effect of the physical properties of metals on their laser welding response. In the course of study 1, speed/power relationships were determined, along with the effects of laser operating mode and focusing optics on weld penetration and bead shape and cross-sectional area. As a result of study 2, it was determined that within the range where operation could be maintained in the deep-penetration mode, a linear relationship exists on a log-log plot between a dimensionless speed parameter, and a power parameter which is also dimensionless. It was noted that this represents a direct relationship between speed and penetration under conditions of constant power and focusing optics. This correlation can thus be used to select initial deep-penetration laser welding parameters for any metal providing its properties are known. Energy absorption and melting efficiencies were also determined for a range of elemental metals and a new relationship was determined for the limiting melting efficiency.

Document Details

Document Type
Technical Report
Publication Date
Nov 01, 1975
Accession Number
ADA018240

Entities

People

  • Conrad M. Banas
  • Edward M. Breinan

Organizations

  • United Technologies Corporation

Tags

Communities of Interest

  • Energy and Power Technologies

DTIC Thesaurus Topics

  • Absorption
  • Efficiency
  • Laser Welding
  • Lasers
  • Manufacturing
  • Materials
  • Physical Properties
  • Test And Evaluation
  • Welded Joints
  • Welding
  • Welds

Readers

  • Atmospheric Science / Meteorology, specifically Wind Wave Turbulence.
  • Metallurgy
  • Optical Physics and Photonics.

Technology Areas

  • Directed Energy