Hot Pressure Welding of Aluminum Alloys.

Abstract

The welding of butt joints in 1100, 6061, 7075 aluminum by the hot pressure welding process with a vacuum atmosphere has been studied. Solid cylinders were welded in a closed die. The tensile strength joint efficiency of 1100 aluminum welds was 100% at a welding temperature of 600 C with 24% weld deformation and also at 500 C and 44%. Alloy 7075 welded at 490 C and with 20-30% deformation exhibited a joint efficiency of 100% in the as-welded condition and 93% in the T6 condition. The tensile elongation of welds was good, except for 7075 aluminum in the T6 condition. This was about 1%, which increased to about 2% after postweld diffusion treatment. Abrasion of the faying surfaces by preweld relative movement of a ringshaped specimen on a flat sheet was of only limited effect in improving weld strength. Joint efficiencies of 100% (based on annealed strengths) were achieved with 1100 and 6061 aluminum, but not with 7075 aluminum. (Author)

Document Details

Document Type
Technical Report
Publication Date
Mar 01, 1976
Accession Number
ADA025966

Entities

People

  • Guinn E. Metzger

Organizations

  • Air Force Research Laboratory

Tags

DTIC Thesaurus Topics

  • Abrasion
  • Alloys
  • Aluminum
  • Aluminum Alloys
  • Atmospheres
  • Diffusion
  • Efficiency
  • Elongation
  • Joints
  • Pressure Welding
  • Tensile Elongation
  • Tensile Strength
  • Welding
  • Welds

Fields of Study

  • Materials science

Readers

  • Metallurgy