The Corrosion Resistance and Paint Adhesion Properties of Chromate Conversion Coatings on Aluminium and Its Alloys

Abstract

A non-proprietary process for the chromate conversion coating (chromate filming) of aluminium and its alloys has been evaluated with respect to both corrosion resistance of, and paint adhesion to, the chromate films. The process involves immersion of the metal in an aqueous chromic acid/sodium dichromate/sodium fluoride solution for three minutes at 30C. Iridescent, yellow-coloured films result. Alternative times and temperatures of immersion, pretreatments of the metal, washing and drying of chromate-filmed test pieces, and modes of application were examined. The chromate film thicknesses were measured and their corrosion resistance compared. Except for thin films (Less than 50nm) corrosion resistance did not vary markedly with thickness. Comparisons were also made with two proprietary processes and no major differences were found in corrosion resistance or paint adhesion properties of the different chromate films. Of four methods used for assessing corrosion resistance, exposure to continuous 5% neutral salt fog was the best, and paint adhesion was evaluated by using two British Standards Institution test methods. The findings in this Report will be used as the basis for a Defence Standard for chromate conversion coatings for aluminium and aluminium alloys.

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Document Details

Document Type
Technical Report
Publication Date
May 01, 1976
Accession Number
ADA032270

Entities

People

  • H. J. Allsopp
  • J. B. Doble
  • V. C. Mcloughlin

Organizations

  • Royal Aircraft Establishment

Tags

Communities of Interest

  • Air Platforms
  • Weapons Technologies

DTIC Thesaurus Topics

  • Adhesive Tapes
  • Aircraft Industry
  • Aluminum Alloys
  • Chemical Synthesis
  • Chemistry
  • Corrosion
  • Corrosion Inhibition
  • Corrosion Resistance
  • Filter Paper
  • Material Degradation Processes
  • Materials
  • Materials Processing
  • Materials Science
  • Plastic Explosives
  • Salt Spray Tests
  • Test And Evaluation
  • Test Methods

Fields of Study

  • Materials science

Readers

  • Materials Science and Engineering.
  • Surface Coatings Technology.