Synthesis of New Superhard Materials and their Application to Cutting Tools

Abstract

The process of Activated Reactive Evaporation is used to synthesize superhard materials like carbides, oxides, nitrides and ultrafine grain cermets. The deposits are characterized by hardness, microstructure, microprobe analysis for chemistry and lattice parameter measurements. The synthesis and characterization of TiC-Ni cermets and Al2O3 are given. High speed steel tool coated with TiC, TiC-Ni and TaC are tested for machining performance at different speeds and feeds. The machining evaluation and the selection of coatings is based on the rate of deterioration of the coating tool temperature, and cutting forces. Tool life tests show coated high speed steel tools having 150 to 300% improvement in tool life compared to uncoated tools. Variability in the quality of the ground edge on high speed steel inserts produce a great scatter in the machining evaluation data.

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Document Details

Document Type
Technical Report
Publication Date
Apr 01, 1976
Accession Number
ADA032856

Entities

People

  • A. H. Shabaik
  • R. F. Bunshah

Organizations

  • University of California, Los Angeles

Tags

Communities of Interest

  • Advanced Electronics
  • Energy and Power Technologies

DTIC Thesaurus Topics

  • Aluminum Oxides
  • Ceramic Materials
  • Coatings
  • Composite Materials
  • Crystal Structure
  • Cutting Tools
  • Films
  • Grain Size
  • Hardness
  • Materials
  • Materials Processing
  • Materials Science
  • Mechanical Properties
  • Particle Size
  • Particles
  • Substrates
  • Wear Resistance

Fields of Study

  • Materials science

Readers

  • Metallurgy
  • Military Logistics and Supply Chain Management
  • Thin Film Deposition Science.