Manufacturing Methods and Technology Measure for Arc-Plasma-Sprayed Phase-Shifter Elements.

Abstract

The Phased-array radar antenna is now well established as a means of achieving agile search and multi-target tracking in the current and projected military government. Each new system with its phased-array antenna has many thousands of radiating elements. Since each element contains a ferrite phase shifter, it is appropriate to develop manufacturing methods and processes that will minimize the cost of each phase shifter. The purpose of this program is to develop a manufacturing capability for producing a c-band phase-shifter element by arc-plasma spraying of a lithium-titanium ferrite onto a dielectric substrate. In this process, a high temperature diffusion bond between the toroidal envelope and dielectric core permanently mates the ceramic parts, thus eliminating the need for any joining material. The switching wires are threaded through interior slots after final machining and can be replaced or renewed at any time. The primary objective is to produce the phase control element as a finished composition with acceptable microwave properties and a reasonably high yield. To achieve sound composites, one of the properties needing constant monitoring is the match in thermal expansion coefficient between the ferrite coating and the dielectric. (Author)

Open PDF

Document Details

Document Type
Technical Report
Publication Date
Dec 01, 1977
Accession Number
ADA054271

Entities

People

  • D. Masse
  • H. J. Vanhook
  • J. J. Green
  • R. J. Maher

Organizations

  • RTX

Tags

Communities of Interest

  • Advanced Electronics

DTIC Thesaurus Topics

  • Coercivity
  • Composite Materials
  • Construction
  • Crystal Structure
  • Dielectrics
  • Distortion
  • Fluids
  • Magnetic Materials
  • Magnetic Properties
  • Manufacturing
  • Materials
  • Materials Laboratories
  • Materials Processing
  • Materials Science
  • Materials Testing
  • Measurement
  • Thermal Spraying

Readers

  • Microwave Engineering.
  • Sensor Fusion and Tracking Systems.
  • Software Engineering