Galvanic Corrosion Fatigue Testing of 7075-T6 Aluminum Bonded with Graphite-Epoxy Composite.

Abstract

Galvanic corrosion effects were determined on 7075-T6 aluminum with attached, adhesively bonded sections of graphite-epoxy composite material. Fatigue tests were conducted on specimens exposed to a sulfur dioxide-salt spray environment in a chamber constructed on a Krouse direct-stress fatigue machine. S-N curves were developed under tension-tension conditions (R = 0.1) and with unprotected specimens, a 20 percent reduction in fatigue life was attributed to the contacting graphite-epoxy composite material. Protective coatings and nonconductive barriers to break the galvanic corrosion circuit were evaluated under the same corrosion fatigue (tension-tension) test conditions. Epoxy primer-polyurethane paint systems, polysulfide sealants and glass cloth barriers were used to measure their effectiveness in galvanic corrosion control. Metallograph and SEM (Scanning Electron Microscope) observations were made of corrosion sites and fatigue surfaces. (Author)

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Document Details

Document Type
Technical Report
Publication Date
Jan 10, 1978
Accession Number
ADA055714

Entities

People

  • J. J. De Luccia
  • S. R. Brown

Organizations

  • Naval Air Warfare Center Warminster

Tags

Communities of Interest

  • Air Platforms

DTIC Thesaurus Topics

  • Adhesives
  • Aircrafts
  • Composite Materials
  • Corrosion
  • Dielectric Gases
  • Electron Microscopes
  • Epoxy Composites
  • Fatigue Tests (Mechanics)
  • Galvanic Corrosion
  • Graphite Epoxy Composites
  • Graphitic Materials
  • Material Degradation Processes
  • Materials
  • Materials Laboratories
  • Materials Testing
  • Protective Coatings
  • Scanning Electron Microscopes

Fields of Study

  • Materials science

Readers

  • Reinforced Composite Materials
  • Structural Health Monitoring of Composite Structures.
  • Surface Coatings Technology.

Technology Areas

  • Microelectronics
  • Microelectronics - Microelectromechanical Systems