Corrosion Control of Hardened Intersite Cable System (HICS) Splice Case.

Abstract

Several thousand splice cases are in use on the hardened intersite cable system between the Strategic Air Command's Minuteman silos. These splice cases are exposed to severe galvanic corrosion caused by interconnection with the graphite impregnated, polyethylene cable sheath which acts as a large cathode. The Air Force Civil Engineering Center conducted laboratory and field tests to determine the magnitude of corrosion for the three different splice cases in use and to develop the surface potential criteria necessary to achieve adequate cathodic protection (CP). Test results showed that aluminum splice cases fail quicker than cast iron, and that bronze splice cases with bronze connecting hardware experience little corrosion. The interconnection of dissimilar metals (graphite and splice case) resulted in the surface potential criteria being significantly different from the standard CP criteria of either a -.85 volt surface potential or a negative 300 millivolt shift. The revised criteria for an aluminum splice case called for a surface potential of -.55 volt or a negative 409 millivolt shift, whereas the cast iron splice case required a surface potential of -.34 volt or a negative 510 millivolt shift. The revised surface potential criteria and the procedure developed to determine the degree of corrosion can be used on any underground metallic system with dissimilar metals. (Author)

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Document Details

Document Type
Technical Report
Publication Date
May 01, 1979
Accession Number
ADA073431

Entities

People

  • Thomas F. Lewicki

Tags

Communities of Interest

  • Weapons Technologies

DTIC Thesaurus Topics

  • Air Force
  • Cathodic Protection
  • Civil Engineering
  • Corrosion
  • Corrosion Resistance
  • Electrodes
  • Engineering
  • Field Tests
  • Galvanic Corrosion
  • Graphitic Materials
  • Material Degradation Processes
  • Materials
  • Metals
  • Resistance
  • Stainless Steel
  • Telluric Currents
  • Test Sets

Fields of Study

  • Physics

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