Failure Studies of Au-Sn and Au-Au Inner Lead Bonds.

Abstract

Criteria for determining the quality of inner lead bonds were developed from pull test failure studies. Two thickness types of gold plated copper lead-gold bump samples and one type of tin plated copper lead-gold bump sample were evaluated. Bonding conditions and bond quality were related. Pull testing was performed on bonded samples which had been subjected to elevated temperatures. The types of bond and lead failure modes are described. Pull test results include the percentage of each failure type, average pull strengths in grams and kg/sq mm, and standard deviations. The thicker type of gold plated lead-gold bump system was superior in quality to the other two metallurgical systems. No pull test (destructive) failures occurred at the bump-lead interface for the thicker gold plated lead system. An average pull force value of 48 grams was determined for that system. Minimum values obtained in this study were approximately 1 order of magnitude in excess of bond strengths associated with wire bonds. It was determined that 20 grams force would be a reasonable limit value for non-destructive pull testing of inner lead bonds. (Author)

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Document Details

Document Type
Technical Report
Publication Date
Jan 01, 1980
Accession Number
ADA081554

Entities

People

  • Stanley Firestone

Organizations

  • United States Army Communications-Electronics Command

Tags

Communities of Interest

  • Advanced Electronics

DTIC Thesaurus Topics

  • Assembly
  • Dwell Time
  • Electronic Components
  • Electronics
  • Electronics Industry
  • Electronics Laboratories
  • Fabrication
  • Failure Mode And Effect Analysis
  • Films
  • Metals
  • Microcircuits
  • Pull Tests
  • Semiconductors
  • Standards
  • Test And Evaluation
  • Thick Films
  • Thickness

Readers

  • Surface Coatings Technology.
  • Thermal Physics or Thermal Science.
  • Thin Film Deposition Science.