Strength Retention and Corrosion Resistance of Graphite/Epoxy-Aluminum Honeycomb Sandwiches in Salt Spray and High Humidity Environments

Abstract

Honeycomb sandwich panels of various types fabricated of aluminum and graphite/epoxy composite facings bonded to aluminum and phenolic fiberglass (HRD) cores were subjected to 30-day accelerated aging exposures to high humidity (95% RH) and salt spray environments. Sandwiches were tested for flatwise tensile and flexural strength before and after environmental aging. In addition, weight loss determinations and visual examination of corrosion effects were performed. Severe galvanic corrosion was found on graphite/epoxy-aluminum core sandwiches during and after the salt spray exposure, and mechanical strength retention was drastically reduced. Those sandwiches made of graphite/ epoxy-aluminum core incorporating a 5-mil-thick glass fabric interliner in the core-to-face bonds (between the facings and the modified epoxy adhesive) withstood salt spray exposure extremely well, i.e., no evidence of galvanic corrosion or significant reduction of mechanical strength properties occurred. None of the sandwich types tested were affected by the 30-day 95% relative humidity exposure at 120 degrees F.

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Document Details

Document Type
Technical Report
Publication Date
Aug 28, 1973
Accession Number
ADA083715

Entities

People

  • M. Duggan
  • R. E. Mauri

Organizations

  • Lockheed Martin Missiles and Space

Tags

Communities of Interest

  • Weapons Technologies

DTIC Thesaurus Topics

  • Composite Materials
  • Electrolytes
  • Environment
  • Environmental Exposure
  • Epoxy Composites
  • Fabrication
  • Flexural Strength
  • Galvanic Corrosion
  • High Humidity
  • Honeycomb Cores
  • Material Degradation Processes
  • Materials
  • Materials Processing
  • Mechanical Properties
  • Separators
  • Shear Strength
  • Tensile Strength

Fields of Study

  • Materials science

Readers

  • Materials Science and Engineering.
  • Reinforced Composite Materials