Advanced Fiber Reinforced Thermoplastic Structures

Abstract

The objective of the program was to demonstrate the performance and cost savings of graphite/polysulfone. This objective was attained through a thirteen task program which cultimated in the design, fabrication and test of a full scale elevator torque box. The P-1700 polysulfone resin was selected and used with A-S unidirectional graphite fibers (Hercules 3004/A-S/P1700 prepreg) and with T-300 woven graphite fibers (Hexcel T-3004/23x24, 811 Satin Prepreg). Tooling concepts, consolidation and post forming processes, and field repair procedures were developed. The graphite/thermoplastic elevator had a 27% weight savings as compared to the aluminum elevator, and a cost saving of 20%, by the tenth elevator shipset. A limited study of a Union Carbide proprietary thermoplastic, known as PKXA, which has much improved solvent resistance as compared to P-1700 polysulfone, was conducted. This limited study showed that PKXA appeared to be a viable substitute for P-1700 polysulfone. It is recommended that a further study of PKXA be made in order to further optimize the manufacturing procedures for it.

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Document Details

Document Type
Technical Report
Publication Date
Apr 01, 1980
Accession Number
ADA096759

Entities

People

  • E. E. House
  • J. T. Hoggatt
  • S. Oken

Organizations

  • Wright Laboratory

Tags

Communities of Interest

  • Air Platforms
  • Energy and Power Technologies
  • Space
  • Weapons Technologies

DTIC Thesaurus Topics

  • Aircraft Equipment
  • Aircrafts
  • Composite Materials
  • Construction
  • Injection Molding
  • Laminates
  • Manufacturing
  • Material Degradation Processes
  • Materials
  • Materials Laboratories
  • Materials Processing
  • Materials Science
  • Materials Testing
  • Mechanical Working
  • Resins
  • Test And Evaluation
  • Thermoplastic Resins

Fields of Study

  • Materials science

Readers

  • Logistics and Supply Chain Management.
  • Reinforced Composite Materials