Use of Small Crack Data to Bring about and Quantify Improvements to Aircraft Structural Integrity.

Abstract

Crack growth information has been used in ways to quantitatively evaluate and predict damage tolerance and slow crack growth life limits of structures. Recent advances in the area of crack growth at small crack sizes (less than one millimeter) have enabled increasingly quantitative studies into the specific mechanisms that affect initiation and growth at structural details. As an example, through the use of small crack data the USAF/General Dynamics study on 'Fastener Hole Quality' was able to identify a manufacturing-related problem causing short structural lives, propose a modification to shop equipment, and quickly and specifically evaluate the resultant flaw growth improvement. The purpose of this paper is to describe the general procedures used in the derivation of small crack data and to present growth data for different structural manufacturing methods. The data will be presented in terms of equivalent initial flaw size populations, crack growth rate, and initiation life to a specific length for fractographically measured cracks within the range of .01 to 1 millimeter in length. Procedures will be discussed to utilize the small crack data from developing and verifying changes in fastener systems and manufacturing methods for improving the fatigue performance of aircraft structures.

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Document Details

Document Type
Technical Report
Publication Date
Sep 01, 1983
Accession Number
ADA135012

Entities

People

  • B. G. W. Yee
  • J. M. Potter

Organizations

  • Wright Laboratory

Tags

Communities of Interest

  • Air Platforms
  • Energy and Power Technologies

DTIC Thesaurus Topics

  • Aeronautical Laboratories
  • Air Force
  • Air Force Facilities
  • Aircrafts
  • Airframes
  • Damage Tolerance
  • Engineers
  • Failure Mode And Effect Analysis
  • Fasteners
  • Fracture (Mechanics)
  • Government Procurement
  • Manufacturing
  • Materials
  • Mechanics
  • Reliability
  • Standards
  • Structural Integrity

Readers

  • Materials Science (Mechanical Engineering).
  • Structural Health Monitoring of Composite Structures.