The Effect of Periodic Overloads on Flight-by-Flight Fatigue Crack Growth Rates

Abstract

The life prediction of aerospace structures subjected to service loading conditions can be complex and expensive. Fortunately, many flight-by- flight loadings can be analyzed as constant amplitude loading if the variability in crack growth rate is low. A test program was designed such that the stress intensity factor (Kmax) was held constant by uniformly reducing the load as the fatigue crack grew. With a constant Kmax, the crack growth rate remains constant throughout the life of the test. The baseline fatigue crack growth rate variability was established for the 7075-T6 center-cracked panels under a flight-by-flight load history. The effect of introducing overloads to the baseline flight history on the crack growth rate variability was reported. The results indicate that the delay region for the applied 114% overloads was predicted by Irwin's plastic zone model and was equal to 0.0382 inches which was equal to 225 flights. The delay behavior was consistent for the several overload conditions that were studied. When the occurrence of overload increased, the fatigue crack growth decreased. The standard error of estimate remained relatively constant, suggesting that a block approach to life prediction is feasible for flight-by-flight load history.

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Document Details

Document Type
Technical Report
Publication Date
Sep 01, 1983
Accession Number
ADA136407

Entities

People

  • M. A. Dean

Organizations

  • Wright Laboratory

Tags

Communities of Interest

  • Air Platforms

DTIC Thesaurus Topics

  • Aeronautical Laboratories
  • Air Force
  • Air Force Facilities
  • Amplitude
  • Computer Programs
  • Dynamics
  • Flight Loads
  • Government Procurement
  • Intensity
  • Overload
  • Standards
  • Steady State
  • Stress Intensity Factors
  • Stresses
  • Structural Integrity
  • Test Equipment
  • Test Methods

Readers

  • Inertial Navigation Systems.
  • Materials Science (Mechanical Engineering).
  • Mathematics or Statistics

Technology Areas

  • Space