Metallurgical Characterization of Aluminum Powder Consolidation.

Abstract

The influence of metallurgical and process variables on the consolidation, densification, and properties of rapidly solidified aluminum alloy powders is being investigated. Cold compaction, hot pressing, powder extrusion, and explosive consolidation are being used to consolidate rapidly solidified 9.9% aluminum powder (reference material), Al-3Li-1Cu-1Mg-0.2Zr (a representative low-density, high-modulus alloy), and Al-8Fe-7Ce alloys (representative of high-temperature al alloys). The alloys included in the study provide wide variations in hardness, flow stress, work hardening rate, plasticity, and oxide-film thickness. The consolidation techniques selected for the study provide variations in pressure, compaction rate, and extent of oxide-film breakdown. Three 35-kg lots of rapidly solidified alloy powders were prepared by vacuum atomization; and the powders were characterized with respect to particle size distribution, cooling rates, constituent phases, and volatile contaminants. The pressure dependence of densification during cold compaction was correlated with the yield stress and work hardening of the three alloys. Originator-supplied keywords include: Aluminum alloys, Hot pressing, Densification, Microstructure, Zirconium, Powder metallurgy, Extrusion, Interparticle bonding, Porosity, Degassing, Rapid solidification, Explosive consolidation, Recovery, Lithium, Recrystallization, Consolidation, Iron, Cerium, X Ray diffraction, and Electron Microscopy.

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Document Details

Document Type
Technical Report
Publication Date
Sep 01, 1984
Accession Number
ADA151990

Entities

People

  • D. M. Bowden
  • J. E. O'neal
  • S. M. L. Sastry
  • T. C. Peng

Tags

Communities of Interest

  • Advanced Electronics
  • Air Platforms
  • Counter IED
  • Energy and Power Technologies
  • Human Systems

DTIC Thesaurus Topics

  • Air Force
  • Alloys
  • Aluminum Alloys
  • Explosives
  • Hardening
  • Hardness
  • High Temperature
  • Hot Pressing
  • Low Density
  • Materials
  • Materials Science
  • Mechanical Properties
  • Mechanical Working
  • Oxide Films
  • Particle Size
  • Particles
  • Strain Rate

Fields of Study

  • Materials science

Readers

  • Metallurgy
  • Reinforced Composite Materials
  • Surface Engineering/Surface Coating Technology.

Technology Areas

  • Microelectronics