Manufacturing Methods and Technology Project for Production of Low Cost Missile Vanes

Abstract

Martin Marietta's experience with ablative air vanes dates to the 1950s with the development of the Pershing I missile. In 1969, Martin Marietta Orlando Aerospace demonstrated net molding and primary bonding on the Sprint air vanes, and also the potential cost savings during manufacturing. However, the high pressures required for molding caused excessive deflections of the metallic substructure. Pershing II (PII), started in the 1970s, used proven air vane technologies developed for Sprint. The Pershing vanes consisted of metallic substructures, designed to accept the air loads, and heat shields, designed to protect the substructures from severe aerodynamic heating and rain erosion. The main cost driver for air vane fabrication, such as for Pershing II and Patriot, was the need to separately fabricate and apply heat shield panels to the basic metallic structure, which is a costly operation. To avoid this cost, Martin Marietta fabricated the heat shield and structural composite in a single cocured net molded operation. The objective of this program was to combine these subtechnologies into a complete advanced air vane manufacturing technology capable of reducing the cost and increasing the performance of parts currently made from metallics by using fiber-reinforced composites.

Open PDF

Document Details

Document Type
Technical Report
Publication Date
Feb 01, 1982
Accession Number
ADA152103

Entities

People

  • F. H. Koo
  • J. C. Winkler
  • R. J. Schwalbe
  • W. F. Prater

Organizations

  • Martin Marietta

Tags

Communities of Interest

  • Air Platforms
  • Space
  • Weapons Technologies

DTIC Thesaurus Topics

  • Ablative Materials
  • Composite Materials
  • Elastic Properties
  • Erosion Resistance
  • Fabrication
  • Heat Shields
  • Honeycomb Cores
  • Manufacturing
  • Materials
  • Materials Laboratories
  • Materials Processing
  • Materials Testing
  • Mechanical Properties
  • Shear Stresses
  • Test And Evaluation
  • Thermal Properties
  • Three Dimensional

Readers

  • Combustion and Flow Dynamics.
  • Missile Defense Systems.
  • Reinforced Composite Materials

Technology Areas

  • Space
  • Space - Hall-Effect Thruster