Why Some Weapon Systems Encounter Production Problems While others Do Not: Six Case Studies

Abstract

Experience has shown that new weapon systems regularly encounter great difficulties as they begin production, such as a high percentage of components that must be scrapped or reworked. These give rise to significant cost increases and schedule delays. Through an examination of six weapon system case studies, GAO found that such problems occur in programs where efforts to prepare weapons for production were insufficient. The six programs reviewed were the Army's Copperhead projectile and Black Hawk helicopter, the Navy's High Speed Anti-Radiation Missile (HARM) and Tomahawk cruise missile, and the Air Force's F-16 fighter and Air-Launched Cruise Missile (ALCM). GAO found further that technical performance concerns, program management and staff, and funding and quantity instability greatly influenced these preparations during the weapon's development. DOD has issued two directives which should improve production preparations in future programs. GAO makes recommendations on applying these directives to individual programs, to both improve production preparations and reduce the effects of other program influences on such preparations.

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Document Details

Document Type
Technical Report
Publication Date
May 24, 1985
Accession Number
ADA155451

Entities

Organizations

  • United States Government Accountability Office

Tags

Communities of Interest

  • Weapons Technologies

DTIC Thesaurus Topics

  • Aircraft Equipment
  • Aircrafts
  • Airframes
  • Anti-Radiation Missiles
  • Business Administration
  • Circuit Boards
  • Composite Materials
  • Congress
  • Engineers
  • Fixed Wing Aircraft
  • Management Personnel
  • Manufacturing
  • Money
  • Organizational Structure
  • Production Engineering
  • Test And Evaluation
  • Test Equipment

Readers

  • Government and Public Administration Law.
  • Life Cycle Cost Analysis
  • Missile Defense Systems.