Manufacturing Methods and Technology Application of High Energy Laser Welding Process.

Abstract

A 50 Kw CW CO2 laser was used to establish: Optimum welding parameters for common joint configurations for both steel and aluminum alloys; and economic factors which prevail in a production environment. Feed-rate, heat ranges, special tooling, and economic considerations were evolved for each metal. A significant breakthrough in the control of weld heat in the aluminum workpiece was evolved with the development of a reflecting shield which essentially increased the heat in the workpiece by a factor of two. Thus, greater depth and quality of the weld bead resulted. This work contributes to the establishment of essential data and information which are required in accomplishing optimum laser welds in steel and aluminum at a favorable cost. Keywords: Highpower laser; Laser welding; Sheet steel alloy welding; Aluminum alloy plate welding; Carbon-dioxide continuous-wave laser; T-joint welds; Lap welds; Butt welds.

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Document Details

Document Type
Technical Report
Publication Date
Aug 01, 1980
Accession Number
ADA158082

Entities

People

  • J. V. Melonas

Organizations

  • United States Army Aviation and Missile Command

Tags

Communities of Interest

  • Energy and Power Technologies
  • Weapons Technologies

DTIC Thesaurus Topics

  • Carbon Dioxide Lasers
  • Control Panels
  • Control Systems
  • Fabrication
  • Heat Energy
  • High Energy Lasers
  • Joints
  • Laser Beams
  • Laser Welding
  • Lasers
  • Manufacturing
  • Materials
  • Materials Laboratories
  • Production
  • Welded Joints
  • Welding
  • Welds

Fields of Study

  • Materials science

Readers

  • Metallurgy
  • Spectroscopy.
  • Systems Analysis and Design

Technology Areas

  • Directed Energy