The Influence of Welding Flux on the Pyrometallurgical, Physical and Mechanical Behavior of Weld Metal.

Abstract

The pyrochemical behavior of submerged arc welding flux was investigated. The nature of the pryochemical reactions are described. Mechanistic models for the pryochemical behavior are suggested. The submerged arc welding was performed on both low carbon and high strength low alloy steels. Both thermodynamic and kinetic models are discussed. Ferrous weld metal phase transformations were investigated. The role of weld metal oxygen, weld metal inclusion and strain on the formation of acicular ferrite was characterized, analyzed and modeled. Advanced high purity - homogeneous multi-component welding fluxes were made using the sol gel process for making glass. These sol gel fluxes were used to make flux cored wires. The sol gel filled flux cored wires were used to weld microalloyed HSLA steels and were found to have excellent arc stability and low moisture content. Sol gel fluxes offer the consistency necessary for welding systems which will use in situ sensing and microprocessor control. A capacitance technique has been developed for moisture content measurements of the coating on covered electrodes. Aluminum weld metal cracking has been characterized for both binary and commercial aluminum alloys. A new model for the prediction of the susceptible and extent of hot cracking has been developed.

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Document Details

Document Type
Technical Report
Publication Date
May 15, 1986
Accession Number
ADA169067

Entities

People

  • David L. Olson

Organizations

  • Colorado School of Mines

Tags

Communities of Interest

  • Advanced Electronics
  • Energy and Power Technologies
  • Weapons Technologies

DTIC Thesaurus Topics

  • Aluminum Alloys
  • Arc Welding
  • Ceramic Materials
  • Chemical Analysis
  • Chemical Engineering
  • Chemical Reactions
  • Chemistry
  • Engineering
  • Heat Energy
  • Materials
  • Moisture Content
  • Phase Transformations
  • Submerged Arc Welding
  • Thermodynamic Properties
  • Transition Temperature
  • Transitions
  • Welds

Fields of Study

  • Materials science

Readers

  • Analytical Chemistry
  • Metallurgy
  • Ocean-Atmosphere Mesoscale Modeling, Data Assimilation, and Flux Boundary Layers