Investigation of a Hybrid Wafer Scale Integration Technique that Mounts Discrete Integrated Circuit Die in a Silicon Substrate.

Abstract

This study investigates a hybrid method of Wafer Scale Integration (WSI) which involves mounting discrete integrated circuit die into etched wells of a silicon wafer substrate, aligning the top surfaces of both the die and the silicon substrate, planarizing the gap between the die and the substrate, applying a conformal, dielectric smoothing layer, and finally, interconnecting the die utilizing a thin-film metallization conductor pattern. The study establishes a fabrication process by which functional integrated circuit die can be close-mounted and reliably interconnected with relatively low-loss conductors. The study is composed of four phases. The first phase is the Wet Orientation Directed Etching (WODE) study which investigated the suitability of two silicon orientations and three etchants for creating the die wells in the support substrate. The second phase was the Die Attach Adhesive (DAA) study which investigated the performance of several hybrid circuit attachment adhesives for mounting the die in the wells of the substrate. The third phase involved the preparation of final samples for electrical performance evaluation.

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Document Details

Document Type
Technical Report
Publication Date
Mar 01, 1988
Accession Number
ADA190482

Entities

People

  • Robert W. Mainger

Organizations

  • Air Force Institute of Technology

Tags

DTIC Thesaurus Topics

  • Chemical Vapor Deposition
  • Chemistry
  • Crystal Lattices
  • Crystal Structure
  • Electrical Engineering
  • Electron Microscopes
  • Engineering
  • Fabrication
  • High Temperature
  • Integrated Circuits
  • Materials
  • Measurement
  • Plastic Explosives
  • Semiconductor Devices
  • Test And Evaluation
  • Thin Films
  • Very Large Scale Integration

Fields of Study

  • Materials science

Readers

  • Integrated Circuit Design and Technology.
  • Surface Coatings Technology.
  • Thin Film Deposition Science.