Analysis of Pershing II Reentry Vehicle (RV) Control Ring Castings

Abstract

A comparative material analysis was performed on two PERSHING II RV control rings with reported differences in tensile properties and percent elongation. Both RV control rings were characterized by tensile tests, chemical analysis, fracture toughness tests, and metallography. The comparative analysis proved that the two examined RV rings were equivalent, though contractor tensile coupon tests showed otherwise. The average properties of the RV control ring were; 37.25 ksi (256.6 MPa) ultimate strength, 32.65 ksi (225 MPa) yield strength, 5.7 percent elongation, and 15.505 ksi sq.root (16.55 MPa sq.root) KIC fracture toughness. The RV rings are fabricated from A356-T6 aluminum. Analysis of cast tensile coupon specimens was also performed to determine the major reason for large differences in percent elongation resulting from quality control tensile tests. Electron microscopy and metallography revealed that large casting flaws (eutectic silicon segregation) had occurred in most tensile specimens with low percent elongation. Therefore, inaccurate (low) mechanical property and percent elongation data resulted from these tensile specimens with casting flaws. Aluminum, Eutectic silicon, Tensile strength, Elongation, Fracture toughness.

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Document Details

Document Type
Technical Report
Publication Date
May 01, 1988
Accession Number
ADA201548

Entities

People

  • Albert S. Ingram

Organizations

  • United States Army Aviation and Missile Command

Tags

Communities of Interest

  • Space
  • Weapons Technologies

DTIC Thesaurus Topics

  • Chemical Analysis
  • Chemistry
  • Electron Microscopy
  • Fast Fractures
  • Fractography
  • Fracture (Mechanics)
  • Heat Treatment
  • Jet Vanes
  • Materials
  • Mechanical Properties
  • Mechanics
  • Microscopy
  • Quality Control
  • Solution Heat Treatment
  • Tensile Properties
  • Tensile Strength
  • Yield Strength

Fields of Study

  • Materials science

Readers

  • Materials Science (Mechanical Engineering).
  • Metallurgy
  • Missile Defense Systems.

Technology Areas

  • Microelectronics