Interfacial Studies of Chemical Vapor Infiltrated (CVI) Ceramic Matrix Composites

Abstract

The objective of this program is to investigate the fiber/matrix interfacial chemistry in Chemical Vapor Infiltrated Silicon Carbide matrix composites utilizing Nicalon SiC and Nextel 440 mullite fibers and how this interface influences composite properties such as strength, toughness, and environmental stability. The SiC matrix was deposited using three different reactants; methyldichlorosilane (MDS), methyltrichlorosilane (MTS), and dimethyldichlorosilane (DMDS). It was found that by varying the reactant gas flow rates, the ratio of carrier gas to reactant gas, the type of carrier gas (hydrogen or argon), the flushing gas used in the reactor prior to deposition (hydrogen or argon), or the type of silane reactant gas used, the composition of the deposited SiC could be varied from very silicon rich (75 at %) to carbon rich (60%) to almost pure carbon. Stoichiometric SiC was found to bond very strongly to both Nicalon and Nextel fibers, resulting in a weak and brittle composite. A thin carbon interfacial layer deposited either deliberately by the decomposition of methane or inadvertently by the introduction of argon into the reactor prior to silane flow, resulted in a weakly bonded fiber/matrix interface and strong and tough composites. However, composites with this type of interface were not oxidatively stable. Preliminary results point to the use of a carbon rich SiC interfacial zone to achieve a relatively weak, crack deflecting fiber/ matrix bond but also exhibiting oxidative stability.

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Document Details

Document Type
Technical Report
Publication Date
Oct 01, 1988
Accession Number
ADA202225

Entities

People

  • J. J. Brennan

Organizations

  • United Technologies Corporation

Tags

Communities of Interest

  • Advanced Electronics

DTIC Thesaurus Topics

  • Ceramic Materials
  • Ceramic Matrix Composites
  • Chemical Vapor Deposition
  • Chemistry
  • Composite Material Fabrication
  • Composite Materials
  • Electron Microscopes
  • Electron Microscopy
  • Flow Rate
  • Materials
  • Materials Engineering
  • Materials Laboratories
  • Materials Processing
  • Materials Science
  • Mechanical Properties
  • Silicon Carbide
  • Technical Ceramics

Fields of Study

  • Chemistry
  • Materials science

Readers

  • Organic Chemistry
  • Reinforced Composite Materials
  • Thin Film Deposition Science.