Manufacturing Methods and Technology Automatic Deburring

Abstract

The objectives of this Manufacturing Methods & Technology- funded project were to: investigate currently available deburring technologies; perform programming and deburring trials on 12 selected AGT-1500 components manufactured at Lycoming and recommend other deburring technology where the design of the component prohibits burr removal by robot; develop off-line programming and integrate it into the system; design fixtures for the 12 components; build fixtures for the air diffuser, forward header, and rear header; develop quality control criteria; provide a detailed cost analysis; collect data toward the development of the unit; develop an implementation plan; and prepare a final report. automatic (robotic) deburring can be implemented into production and provide substantial cost savings and quality improvements. The use of spring- loaded toolholders and carbide rotary files were found to be the best way to achieve uniformly deburred edges. The ASEA IRB L6/2 robot had faster response time, more rigidity and better maneuverability than the ASEA IRB 60/2 robot and is therefore more suitable for deburring applications of this type. A servo- controlled two-axis positioner used in conjunction with the robot is required to provide programming ease and deburring uniformity. Off-line programming shows promise of being able to provide programs which would require some touchup on line but would nevertheless, improve the productivity of the system.

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Document Details

Document Type
Technical Report
Publication Date
Dec 09, 1988
Accession Number
ADA213211

Entities

People

  • Ronald A. Hirsch

Tags

Communities of Interest

  • Autonomy
  • Energy and Power Technologies
  • Human Systems

DTIC Thesaurus Topics

  • Advanced Manufacturing
  • Assembly
  • Classification
  • Computer Programming
  • Computer-Aided Design
  • Computers
  • Engine Components
  • Engineering
  • Engineers
  • Fabrication
  • Gear Teeth
  • Mainframe Computers
  • Manufacturing
  • Materials
  • Production
  • Productivity
  • Turbines

Readers

  • Agent-Based Social Robotics and Mobile-Assisted Learning in Virtual Environments.
  • Computer Science.
  • Tribology (the study of the boundary interaction between sliding surfaces, lubrication, wear and friction).

Technology Areas

  • AI & ML
  • AI & ML - Autonomous Systems
  • AI & ML - DoD AI Strategy
  • Autonomy