Validation of a Computational Model for Autogenous Arc Welding

Abstract

A three dimensional transient computational model of heat transfer are welding is generalized, and then validated by comparison to Rosenthal's solution for moving point sources of heat. The current version of the code allows much greater flexibility in the specification of the thermal input from the arc. The resulting surface temperature profiles and fusion zone shapes are compared to those measured experimentally for several input power levels ofr autogenous gas tungsten arc welding. Arc efficiency is experimentally determined using change of phase of a liquid fluorocarbon. The model is shown to be useful for modeling autogenous welding of thick plates. Weld seam misalignment and surface flaw detection are shown to be possible ahead of hte arch with accurate surface temperature detection methods. The potential of the model are creating a database of fusion and heat zone sizes, temperature profiles, and coding rates for various materials, processes, and power levels is indicated. Keywords: Welding, Arc, Computer, Modeling, Heat transfer, Fusion zone, Theses.

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Document Details

Document Type
Technical Report
Publication Date
Mar 01, 1990
Accession Number
ADA227258

Entities

People

  • Eugene B. Sedy

Organizations

  • Naval Postgraduate School

Tags

Communities of Interest

  • Energy and Power Technologies

DTIC Thesaurus Topics

  • Arc Welding
  • Elements
  • Fluid Flow
  • Gas Tungsten Arc Welding
  • Geometry
  • Heat Transfer
  • Materials
  • Mechanical Engineering
  • Metals
  • Power Levels
  • Specific Heat
  • Surface Temperature
  • Thermal Conductivity
  • Three Dimensional
  • United States Naval Academy
  • Welding
  • Welds

Readers

  • Computational Modeling and Simulation
  • Metallurgy