Process-Induced Stress and Deformation in Thick-Section Thermoset Composite Laminates

Abstract

A study of process-induced stress and deformation in thick-section thermosetting composite laminates is presented. A one-dimensional cure simulation analysis is coupled to an incremental laminated plate theory model to study the relationships between complex gradients in temperature and degree of cure, and process-induced residual stress and deformation during cure. Thermal expansion and cure shrinkage contribute to changes in material specific volume and represent important sources of internal loading included in the analysis. Temperature and degree of cure gradients that develop during the curing process represent fundamental mechanisms that contribute to stress development not considered in traditional residual stress analyses of laminated of laminated composites. Model predictions of cure dependent epoxy modulus and curvature in unsymmetric graphite/epoxy laminates are correlated with experimental data. The effects of processing history (autoclave temperature cure cycle), laminate thickness, resin cure shrinkage and laminate stacking sequence on the evolution of process-induced stress and deformation in thick-section glass/polyester and graphite/epoxy laminates during cure are studied. The results clearly indicate that the mechanics and performance of thick-section thermoset laminates are strongly dependent on processing history.

Open PDF

Document Details

Document Type
Technical Report
Publication Date
Dec 01, 1990
Accession Number
ADA231221

Entities

People

  • John W. Gillespie Jr.
  • Travis A. Bogetti

Organizations

  • Ballistic Research Laboratory

Tags

Communities of Interest

  • Air Platforms

DTIC Thesaurus Topics

  • Chemical Reactions
  • Composite Materials
  • Computer Programs
  • Epoxy Laminates
  • Graphitic Materials
  • Laminates
  • Materials
  • Materials Laboratories
  • Materials Testing
  • Mechanical Properties
  • Mechanics
  • Micromechanics
  • Residual Stress
  • Resins
  • Stress Analysis
  • Temperature Gradients
  • Thermosetting Plastics

Fields of Study

  • Materials science

Readers

  • Materials Science (Mechanical Engineering).
  • Reinforced Composite Materials