Damage Accumulation in Advanced Metal Matrix Composites Under Thermal Cycling

Abstract

This research investigates the response to thermal cycling of a set of W-1%THO2 reinforced Fe-25CR-8A1-50Y superalloy matrix composites. During this research, unique composite materials were produced by powder metallurgical processing. These materials were three aligned composites of differing reinforcement aspect ratio, and a hierarchic composite which included fine diameter Al2O3 fibers. After hot isostatic pressing processing, specimen blanks were cut from the HIP billets by abrasive water jets after which specimens were turned using a conventional engine lathe. The specimens were then thermal sprayed with an oxidation resistant FeCrAlY coating identical to the matrix material. The specimens were then thermal cycled between 1100 C and 352 c and between 1100 C and 534 C for 100,500, or 750 cycles on a specially built thermal cycling machine. The dimensional change of each specimen was measured. It was found that the initial longitudinal growth per thermal cycle was small. After many thermal cycles however the longitudinal growth per thermal cycle became much larger. A severe growth of fiber-matrix interfacial damage was documented with scanning electron microscopy. The growth of two interfacial reaction phases was determined with a KEVEX dispersive x-ray analysis. The mechanical properties of the interfacial material were investigated with a Vickers microhardness test. Finally, the basic mechanical response of the material was investigated with room temperature tensile testing.

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Document Details

Document Type
Technical Report
Publication Date
Feb 25, 1991
Accession Number
ADA235002

Entities

People

  • Mamidala Ramulu
  • Marty Dunn
  • Minoru Taya
  • William Armstrong

Organizations

  • University of Washington

Tags

Communities of Interest

  • Advanced Electronics
  • Energy and Power Technologies

DTIC Thesaurus Topics

  • Chemical Synthesis
  • Chemistry
  • Composite Material Fabrication
  • Composite Materials
  • Construction
  • Manufacturing
  • Material Degradation Processes
  • Materials
  • Materials Engineering
  • Materials Processing
  • Materials Science
  • Materials Testing
  • Mechanical Properties
  • Mechanical Working
  • Mechanics
  • Modulus Of Elasticity
  • Tensile Strength

Fields of Study

  • Materials science

Readers

  • Powder metallurgy of Titanium alloys.
  • Structural Health Monitoring of Composite Structures.
  • Thermal Physics or Thermal Science.

Technology Areas

  • Microelectronics