Lifetimes and Failure Mechanisms of W/Re Hairpin Filaments

Abstract

A life test of tungsten or tungsten alloys hairpin filaments used in a high-reliability electron beam instrument has been carried out to improve knowledge of filament life and failure mechanisms as a function of temperature. These filaments are made of non-sag tungsten/3% rhenium (W/3% Re) wire. A steep reduction in filament life is observed at 2760 K which is not predicted by models which assume thermal evaporation as the principal failure mechanism. Failure analysis of the filaments shows that the sudden loss of life at 2760 K is the result of localized formation of hot spots caused by the accumulation of voids at grain boundaries. Examination of the crystal growth rates indicates that the recrystallization temperature, occurs near 2760 K for the non-sag W/3% Re wire used in these filaments. This suggests that void accumulation acts as the principal life-limiting failure mechanism; spontaneous recrystallization at 2760 K increases the rate of voids growth and causes a severe reduction of filament life.

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Document Details

Document Type
Technical Report
Publication Date
Feb 26, 1991
Accession Number
ADA235199

Entities

People

  • Kenneth T. Luey

Organizations

  • The Aerospace Corporation

Tags

Communities of Interest

  • Space

DTIC Thesaurus Topics

  • Air Force
  • Boundaries
  • Classification
  • Crystal Growth
  • Crystals
  • Evaporation
  • Failure Analysis
  • Failure Mode And Effect Analysis
  • Grain Boundaries
  • Hot Spots
  • Life Tests
  • Low Temperature
  • Materials
  • Recrystallization
  • Security
  • Tungsten
  • Tungsten Alloys

Readers

  • Reinforced Composite Materials
  • Structural Health Monitoring of Composite Structures.
  • Thin Film Deposition Science.

Technology Areas

  • Directed Energy
  • Directed Energy - Pulsed-Laser Deposition
  • Microelectronics