Comparison of Analysis and Experiment for Dynamics of Low-Contact-Ratio Spur Gears

Abstract

Low-contact-ratio spur gears were tested in the NASA gear-noise-rig to study gear dynamics including dynamic load, tooth bending stress, vibration, and noise. The experimental results were compared with a NASA gear dynamics code to validate the code as a design tool for predicting transmission vibration and noise. Analytical predictions and experimental data for gear-tooth dynamic loads and tooth-root bending stress were compared at 28 operating conditions. Strain gage data were used to compute the normal load between meshing teeth and the bending stress at the tooth root for direct comparison with the analysis. The computed and measured waveforms for dynamic load and stress were compared for several test conditions. These are very similar in shape, which means the analysis successfully simulates the physical behavior of the test gears. The predicted peak value of the dynamic load agrees with the measurements results within an average error of 4.9 percent except at low-torque, high-speed conditions. Predictions of peak dynamic root stress are generally within 10 to 15 percent of the measured values.

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Document Details

Document Type
Technical Report
Publication Date
Jan 01, 1991
Accession Number
ADA239499

Entities

People

  • Brian Rebbechi
  • Dennis P. Townsend
  • Fred B. Oswald
  • Hsiang H. Lin
  • James J. Zakrajsek

Organizations

  • National Aeronautics and Space Administration

Tags

Communities of Interest

  • Biomedical
  • C4I
  • Energy and Power Technologies

DTIC Thesaurus Topics

  • Bending Stress
  • Contracts
  • Dynamic Loads
  • Errors
  • Experimental Data
  • Frequency
  • Gear Noise
  • Gear Teeth
  • Measurement
  • Mechanical Engineering
  • Peak Values
  • Standards
  • Strain Gages
  • Stress Concentration
  • Teeth
  • Turbines
  • Universities

Fields of Study

  • Engineering

Readers

  • Computational Modeling and Simulation
  • Tribology (the study of the boundary interaction between sliding surfaces, lubrication, wear and friction).