New Insulation Constructions for Aerospace Wiring Applications. Volume 1. Testing and Evaluation

Abstract

This test program evaluated existing and new wire insulation constructions in a round wire configuration for aerospace applications. The goal of the program was to identify insulation candidates with balanced electrical, thermal, and mechanical properties. A comprehensive test program was developed to evaluate and statistically rank each wire construction. Testing was conducted using existing military and industry test methods. Forty-three tests were conducted on the wire samples evaluated. Initially ten insulation candidates and two baseline constructions MIL-W-81381 and MIL-W-22759 (cross-linked ETEE) were evaluated using the 15 most important tests. The majority of candidates consisted of composite constructions of polyimide film and a fluoropolymer layer(s). Four of the best performing candidates and the baseline constructions were further evaluated for overall performance by evaluating properties such as abrasion and cut-through resistance, chemical and fluid resistance, dry and wet arc tracking, and flammability and smoke generation.

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Document Details

Document Type
Technical Report
Publication Date
Jun 01, 1991
Accession Number
ADA240638

Entities

People

  • Lynn Woodford
  • Ron Soloman
  • Steve Domalewski

Organizations

  • McDonnell Aircraft Corporation

Tags

Communities of Interest

  • Advanced Electronics
  • Air Platforms
  • Energy and Power Technologies
  • Space

DTIC Thesaurus Topics

  • Air Force
  • Chemical Synthesis
  • Chemistry
  • Dielectric Gases
  • Dielectrics
  • Environment
  • Fluoropolymers
  • Manufacturing
  • Mass Spectrometry
  • Materials
  • Materials Laboratories
  • Materials Science
  • Materials Testing
  • Measurement
  • Mechanical Properties
  • Test And Evaluation
  • Test Equipment

Readers

  • Facility/Structural Engineering.
  • Polymer Science and Engineering.
  • Systems Analysis and Design

Technology Areas

  • Microelectronics
  • Space