A Guide for the Consideration of Composite Material Impacts on Airframe Costs

Abstract

This study provides a guide to cost analysts who must consider the impact of composite materials on airframe costs. A literature review was conducted to determine the availability of cost models which incorporate the effect of composites on cost. A number of models are available, but no individual model was found that is applicable for every situation. In order to provide a baseline upon which analysts can compare model results as well as provide guidance in selecting cost drivers, a Delphi survey was conducted. Questionnaire results indicate that composite weight (as a percentage of total weight), composite part complexity, percentage of composites in load-bearing role, composite part size, fabrication technique, and percentage of composites in a low observable role are all potentially significant cost drivers. Delphi results also indicate that engineering and quality assurance labor hours are quite sensitive to composite weight, while manufacturing and tooling hours are more sensitive to composite part complexity. Finally, the Delphi results indicate that, although there are some differences in composite labor hour impacts across aircraft type, there are no discernable patterns to the differences.

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Document Details

Document Type
Technical Report
Publication Date
Sep 01, 1991
Accession Number
ADA243928

Entities

People

  • Jeffrey L. Isom

Organizations

  • Air Force Institute of Technology

Tags

Communities of Interest

  • Air Platforms

DTIC Thesaurus Topics

  • Air Force
  • Aircrafts
  • Airframes
  • Ceramic Matrix Composites
  • Composite Material Fabrication
  • Composite Materials
  • Delphi Method
  • Fabrication
  • Fighter Aircraft
  • Manufacturing
  • Material Degradation Processes
  • Materials
  • Materials Processing
  • Materials Science
  • Materials Testing
  • Metal Matrix Composites
  • Polymer Matrix Composites

Readers

  • Life Cycle Cost Analysis
  • Mathematics or Statistics
  • Reinforced Composite Materials