A Fundamental Investigation into the Joining of Advanced Light Materials

Abstract

Research performed during this program investigated the fundamental, materials science aspects of joining advanced light materials, emphasizing the similar and dissimilar alloy joining of state-of-the-art dispersion- strengthened, elevated-temperature aluminum alloys, weld solidification/ segregation effects on solid-state phase transformations in aluminum--copper and aluminum--copper--lithium type alloys, and the application of advanced ultrasonic NDE techniques to evaluate the characteristics and quality of solid- phase welds between light materials. The pulsed Nd:YAG laser welding process was shown to be highly effective in producing high-integrity fusion welds in a low- hydrogen content Al--8Iron--2Molybdenum alloy. Detailed analytical-electron microscopy analysis showed that the extremely high solidification and cooling rates experienced during this process promoted the formation of a microstructurally refined, high-strength fusion zone microstructure, and that minimal dispersoid coarsening occurred in the weld heat-affected zone (HAZ). Transverse-weld oriented tensile joint efficiencies of essentially 100% were measured. Longitudinal-weld oriented bend testing showed excellent weld zone ductility with fracture occurring in the HAZ within the fusion zone of a previous pulse.

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Document Details

Document Type
Technical Report
Publication Date
Nov 25, 1991
Accession Number
ADA244788

Entities

People

  • L. Adler
  • W. A. Baeslack Iii

Organizations

  • Ohio State University

Tags

Communities of Interest

  • Advanced Electronics
  • Energy and Power Technologies
  • Space
  • Weapons Technologies

DTIC Thesaurus Topics

  • Aluminum Alloys
  • Bonding
  • Chemical Synthesis
  • Chemistry
  • Electron Microscopy
  • Joints
  • Materials
  • Materials Engineering
  • Materials Science
  • Mechanical Properties
  • Mechanical Working
  • Temperature Gradients
  • Tensile Properties
  • Tensile Strength
  • Tensile Testing
  • Transition Metals
  • Welds

Fields of Study

  • Materials science

Readers

  • Metallurgy
  • Optical Physics and Photonics.
  • Powder metallurgy of Titanium alloys.

Technology Areas

  • Directed Energy
  • Microelectronics