Design and Development of a Horizontal Form/Fill/Seal Machine for an Automated Combat Ration Manufacturing Facility.

Abstract

To satisfy requirements for productivity, versatility and flexibility, the horizontal form/fill/seal machine was specified and developed (based on the Tiromat 3000) to provide MRE pouch packaging rates of 100 per minute and for integration into the Combat Ration Advanced Manufacturing Technology Demonstration. Over 45,000 pouches have been produced during the test runs (including debugging) at rates up to 102 per minute demonstrated with residual gas levels below 10cc and meeting the other MIL specifications. Performance of the F/F/S machine was enhanced by Rutgers developing a unique method of measurement and analysis of interrelated operations. The method uses a computer based data acquisition system and the existing Tiromat sensors. Cycle (production) rates, quality of packages and control of product slosh were improved. This technique is useful during equipment installation, measuring equipment performance and monitoring package quality. A new version of laminated film was developed by Reynolds Metal that can be formed, sealed to specification and does not delaminate after retorting. Earlier performance will be verified by acceptance testing and NRDEC approval of this alternate pouch production method.

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Document Details

Document Type
Technical Report
Publication Date
May 01, 1992
Accession Number
ADA254806

Entities

People

  • T. Descovich

Organizations

  • Rutgers University Department of Food Science

Tags

Communities of Interest

  • C4I
  • Ground and Sea Platforms
  • Human Systems
  • Sensors

DTIC Thesaurus Topics

  • Advanced Manufacturing
  • Computers
  • Control Systems
  • Data Acquisition
  • Fabrication
  • Laminated Plastics
  • Manufacturing
  • Materials
  • Materials Processing
  • Materials Science
  • Measurement
  • Mechanical Working
  • Personnel Management
  • Plastics
  • Polymeric Films
  • Test And Evaluation
  • Transducers

Readers

  • Computer Science.
  • Distributed Systems and Data Platform Development
  • Gender and Food Studies