The Stress Development during Filament Winding of Thick Cylinders

Abstract

The stress development during filament winding of thick composite cylinders has been studied using dry glass fiber tows. The thicknesses of the wound cylinders were more than 38 mm while the aluminum mandrel used had an outside diameter of 58 mm. Circumferential winding was used and the winding tension was varied between 4 and 23 N. The radial pressure measured at the mandrel surface using foil gages increased over the first 6 layers or so of winding, and then stayed constant or even decreased slightly with subsequent winding. Predictions based on elastic analyses were fitted to the data by varying the effective radial modulus. The resulting values of the radial modulus were much less than the circumferential modulus, the latter being more than ten- thousand times greater than the former. Such high anisotropy was responsible for the asymptotic increase of the mandrel pressure with winding. The calculated circumferential stress in the fibers was compressive throughout most of the inner part of the wound cylinder however, its magnitude was rather small. A higher winding tension resulted in a better compaction, and therefore, a smaller effective layer thickness, a higher radial modulus, and higher internal stresses. Under the winding conditions studied in the present work, fiber buckling due to the development of compressive circumferential stress does not appear possible.

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Document Details

Document Type
Technical Report
Publication Date
Aug 01, 1992
Accession Number
ADA255765

Entities

People

  • H. T. Hahn
  • S. S. Lee

Organizations

  • Pennsylvania State University

Tags

Communities of Interest

  • Air Platforms
  • Sensors

DTIC Thesaurus Topics

  • Buckling
  • Climate Change
  • Composite Materials
  • Creep
  • Data Acquisition
  • Equations
  • Experimental Data
  • Fibers
  • Filaments
  • Glass Fibers
  • Heat Transfer
  • Manufacturing
  • Materials
  • Mechanics
  • Pressure Distribution
  • Radial Stress
  • Stresses

Readers

  • Mathematics or Statistics
  • Reinforced Composite Materials
  • Structural Dynamics.