Inspection of Fabricated Fuselage Panels Using Electronic Shearography

Abstract

This report describes the results of a proof of principle demonstration of using electronic shearography to detect induced damage in fabricated aircraft panels. The demonstration was performed at the FAA's Aircraft Panel Test Facility in Waltham, Massachusetts and all shearography equipment and its operational support was provided by Laser Technology, Inc. (LTI) under a separate contract from the Volpe National Transportation Systems Center. The test panels that were inspected using the electronic shearography were constructed to closely simulate the fuselage and skin structure of Boeing 727 and 737 aircraft. These panels contained programmed flaws intended to simulate two major types of defects associated with aging aircraft, namely cracks along fastener rows, and disbonded tear strap doublers and lap joints. The proof of principle consisted of a series of inspections that demonstrated shearography's capability to detect cracks and disbonds in the fuselage panel specimens. The sensitivity of shearography to detect short, simulated fatigue cracks that would correspond to a multiple site damage situation was too low to provide sufficient confidence that the method could economically replace existing eddy current surface methods. The sensitivity of the method to detect panel disbonding, however, is sufficient to encourage further development of the technique. Electronic Shearography, NDI, Lap Joint Disbonding, Coherent Light, Strain Fields, Fuselage Panels, Multi Site Damage, B-727/B-737.

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Document Details

Document Type
Technical Report
Publication Date
Jul 01, 1992
Accession Number
ADA257639

Entities

People

  • Ben Feferman
  • John Tyson Ii

Tags

DTIC Thesaurus Topics

  • Aircraft Panels
  • Aircrafts
  • Airframes
  • Commercial Aircraft
  • Control Panels
  • Crack Tips
  • Fuselages
  • Internal Pressure
  • Lasers
  • Pressure Measurement
  • Strain Gages
  • Structural Components
  • Test Facilities
  • Test Fixtures
  • Test Methods
  • Transport Aircraft
  • Transportation

Fields of Study

  • Physics

Readers

  • Aviation Safety and Air Traffic Management
  • Structural Health Monitoring of Composite Structures.

Technology Areas

  • Directed Energy
  • Microelectronics
  • Microelectronics - Microelectromechanical Systems