In Situ Surface Studies Of Conversion Coatings For Steel And Aluminum

Abstract

The primary goals of the work were to develop mechanisms of corrosion protection for cerium based surface layers on aluminum alloys and on polyacrylic acid (PAA) complexed zinc phosphate conversion coatings on steel. Atomic force. microscopy (AFM) using tunnel current control was developed and applied to several problems. The cerium based coatings on AI 6061-T6 are shown to consist of two principle components--a poorly ordered monohydrated aluminum oxide, and an insoluble cerium oxide which forms at areas concentrated with impurities and alloying elements. Electrochemical action during the surface modification process fosters the precipitation of cerium compounds which inhibit further attack. The addition of high molecular weight PAA to the phosphating bath can significantly improve both resistance to corrosion and top-coat adherence of zinc phosphate conversion coatings on steel. Raman spectra showed the compositions of both unmodified and PAA modified films to be zinc phosphate dihydrate. Single crystallite surfaces were imaged using AFM. The morphologies of the unmodified and modified films were in general quite similar, but subtle differences were apparent. Several other projects involving surface layers and adsorbates were carried out and are described.

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Document Details

Document Type
Technical Report
Publication Date
Nov 10, 1992
Accession Number
ADA261016

Entities

People

  • Florian Mansfeld
  • Henry W. White
  • Paul Bryant

Organizations

  • University of Missouri

Tags

Communities of Interest

  • Advanced Electronics
  • Energy and Power Technologies
  • Human Systems

DTIC Thesaurus Topics

  • Adhesion
  • Aluminum Oxides
  • Chemical Synthesis
  • Chemistry
  • Composite Materials
  • Corrosion Inhibition
  • Corrosion Resistance
  • Material Degradation Processes
  • Materials Processing
  • Materials Science
  • Metal Matrix Composites
  • Microscopy
  • Oxides
  • Resistance
  • Silicon Carbide
  • Spectra
  • Surface Properties

Fields of Study

  • Materials science

Readers

  • Materials Science and Engineering.
  • Surface Coatings Technology.
  • Thin Film Deposition Science.