Long Range Fast Tool Servo

Abstract

The PEC's MAC 100 Fast Tool Servo (FTS) System has demonstrated the efficacy of fabricating off-axis parabolic segments on axis by utilizing a fast tool motion to machine non-rotationally symmetric surfaces. The key to this technique was a servo for the tool motion that had a high-bandwidth coupled with a small range of motion. The Keck telescope, with its thirty-six (36) 1-meter diameter segments, would have been an excellent application for this technology. (Since this technology was not available at the time of construction, each mirror segment was fabricated to its desired shape by loading it to a specified deformed shape and polishing it to a spherical contour, then removing the bending loads to allow the segment to relax to the desired asymmetric shape.) If the segments of this optic had been constructed on axis with an FTS, the fabrication of the most extreme segment would have required only about 200 micrometers of non-rotational symmetry. However, the demand for larger displacement actuators is being driven by new applications with nonrotationally symmetric components in the millimeter range. This report describes the search for a suitable actuator for a long range fast tool servo system that would allow the fabrication of non-rotationally symmetric optical surfaces with a 1 mm range of servo motion. To allow cost-effective machining of these surfaces, the actuator must also possess a 50 Hz bandwidth (minimum) and 25 nanometer resolution.

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Document Details

Document Type
Technical Report
Publication Date
May 31, 1993
Accession Number
ADA271614

Entities

People

  • G. M. Moorefield Ii
  • Karl J. Falter
  • Paul I. Ro
  • Thomas A. Dow

Organizations

  • North Carolina State University

Tags

Communities of Interest

  • Air Platforms
  • Space

DTIC Thesaurus Topics

  • Bulk Modulus
  • Electric Fields
  • Elements
  • Engineering
  • Equations
  • Fabrication
  • Finite Element Analysis
  • Frequency
  • Heat Transfer
  • Lead Zirconate Titanates
  • Magnetic Fields
  • Materials
  • Measurement
  • Modulus Of Elasticity
  • Piezoelectric Materials
  • Strain Rate
  • Waveplates

Fields of Study

  • Physics

Readers

  • Optical Physics and Photonics.
  • Robotics and Automation.
  • Structural Dynamics.

Technology Areas

  • Space
  • Space - Spacecraft Maneuvers