Microstructural Modeling and Toughening of Si3N4 Ceramics for High Temperature Engine Applications

Abstract

R-curve behavior was achieved in hot isostatically pressed (HIP) silicon nitride with low additive levels. Two HIP densification processes which produced R-curve in HIP silicon nitride were demonstrated. The first densification process was extended soaks at 1840 deg C; the second included a pre-HIP sinter step. The strongest R-curve behavior was observed with the rare earth mixture of erbia-samaria, HIPed at 1840 deg C for 240 minutes. The fracture toughness approached 11 MPa-m(1/2) at crack lengths of only 600 to 800 microns. Other rare earth combinations were also evaluated. The final microstructure was influenced by the type of rare earths and silica content. The mixed rare earths resulted in a finer and higher aspect ratio microstructure than materials densified with yttria. The development work strongly suggests that HIP silicon nitride which combines the creep resistance of NT154 type materials with R-curve behavior is possible. Silicon nitride, Rare earths, Microstructure, Toughness, Heat treatment, Hot isostatic pressing.

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Document Details

Document Type
Technical Report
Publication Date
Aug 01, 1993
Accession Number
ADA272897

Entities

People

  • R. L. Yeckley

Tags

Communities of Interest

  • Advanced Electronics

DTIC Thesaurus Topics

  • Air Force
  • Aspect Ratio
  • Ceramic Materials
  • Contracts
  • Crystal Structure
  • Engineering
  • Grain Growth
  • Grain Size
  • Heat Treatment
  • High Temperature
  • Materials
  • Materials Processing
  • Materials Science
  • Mechanical Properties
  • Microstructure
  • Military Research
  • Resistance

Fields of Study

  • Materials science

Readers

  • Materials Science (Mechanical Engineering).
  • Powder metallurgy of Titanium alloys.
  • Space/Atmospheric Physics.