Experimental Evaluation of Three Dimensional Effects in Cracked Motor Grain Geometries.

Abstract

A series of experiments utilizing a refined frozen stress photoelastic analysis were conducted on a generic motor grain geometry consisting of six equally spaced fins in order to study the feasibility of measuring crack growth and stress intensity factor (SIF) distribution along the grown flaw borders of internal surface cracks under internal pressure and corresponding corner singularity orders where the cracks intersected fin surfaces. Subsequently, these methods were applied to scale models of a real motor grain. Parallel studIes using a coarse grid method were conducted on cracked inert propellant and pure binder biaxial models in order to study the influence of hard particles on crack opening and growth and to characterize the material behavior of simulated motor grain over an environmental range typical of transport and storage of rockets. Uncracked specimens were used to study stress relaxation and using acousto-ultrasonics, damage development was measured. Results showed that (1) crack geometry and SIF distributions were generally three dimensional but, in special cases, could be predicted with simple two dimensional models, (2) near tip opening and growth mechanisms were the same in both pure binder and inert propellant but that a non-linear blunt-growth-blunt phenomenon, occurred at all temperatures except -65 deg F where the blunting was suppressed, simulating dosely linear elastic fracture mechanics behavior, (3) measured corner singularity orders were comparable to theoretical results in the photoelastic models, in the simulated propellant models, displacement values were greater for blunted than for sharp crack tips, (4) damage accumulation was best described by an energy content parameter in the acousto-ultrasonic method. (AN)

Open PDF

Document Details

Document Type
Technical Report
Publication Date
May 01, 1995
Accession Number
ADA297344

Entities

People

  • C. W. Smith

Organizations

  • Virginia Tech

Tags

Communities of Interest

  • Energy and Power Technologies
  • Weapons Technologies

DTIC Thesaurus Topics

  • Composite Materials
  • Crack Tips
  • Fracture (Mechanics)
  • Geometry
  • Intensity
  • Internal Pressure
  • Materials
  • Materials Testing
  • Mechanics
  • Particles
  • Propellants
  • Scale Models
  • Stress Intensity Factors
  • Stresses
  • Test And Evaluation
  • Three Dimensional
  • Two Dimensional

Readers

  • Fluid Mechanics and Fluid Dynamics.
  • Powder metallurgy of Titanium alloys.
  • Structural Health Monitoring of Composite Structures.

Technology Areas

  • Space
  • Space - Hall-Effect Thruster