Fabrication and Testing of Prestressed Composite Rotor Blade Spar Specimens.

Abstract

Prestressed composite spar specimens were fabricated and evaluated by crack propogation and ballistic penetration tests. The crack propogation tests on flawed specimens showed that the prestressed composite spar construction significantly suppresses crack growth. This provides a 'fail-safe'1 feature leading to increased safe operational life and improved survivability. Damage from three (3) high velocity 30 caliber projectile hits was confined to three small holes in the ballistic test specimen. No fragmentation or crack propogation was observed indicating good ballistic damage resistance. Rotor attachment approaches and improved structural performance configurations were identified. Design theory was verified by tests. The prestressed composite spar configuration consisted of a compressively prestressed high strength ARDEFORM 301 stainless steel liner overwrapped with pretensioned S-994 fiberglass. The prestresses, imparted during cryogenic stretchforming fabrication, are chosen to maintain compression in the metal liner under operating loads. This prestressed composite material construction presents considerable crack propogation and fatigue property improvements leading to increased structural performance.

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Document Details

Document Type
Technical Report
Publication Date
Oct 01, 1974
Accession Number
ADA304582

Entities

People

  • David F. Gleich

Tags

Communities of Interest

  • Air Platforms
  • Weapons Technologies

DTIC Thesaurus Topics

  • Aircrafts
  • Axial Loads
  • Bending Moments
  • Bending Stress
  • Composite Materials
  • Construction
  • Fabrication
  • Fatigue Life
  • Fatigue Tests (Mechanics)
  • Fiberglass
  • Graphitic Materials
  • Materials
  • Materials Processing
  • Materials Science
  • Materials Testing
  • Mechanical Working
  • Resonant Frequency

Readers

  • Metallurgy
  • Pavement Materials Engineering.
  • Structural Health Monitoring of Composite Structures.