Flight Service Evaluation of Kevlar-49 Epoxy Composite Panels in Wide-Bodied Commercial Transport Aircraft - Fourth Annual Flight Service Report.

Abstract

Kevlar-49 fairing panels, installed as flight service components on three L-1011s, were inspected after four years' service, and found to be performing satisfactorily. There are six Kevlar-49 panels on each aircraft, including sandwich and solid laminate wing-body panels, and 150 deg C (300 deg F) service aft engine fairings. The three L-1011s are one each of Eastern, Air Canada, and TWA aircraft. The fairings have accumulated a total of 32,472 hours, with one ship set having 13,347 hours service as of January 31, 1978. The inspections were conducted at the airlines' major maintenance bases with the participation of Lockheed Engineering. The Kevlar-49 components were all found to be performing satisfactorily in service with no major problems, or any condition requiring corrective action. The only defects noted were minor impact damage, and a minor degree of fastener hole fraying and elongation. These are for the most part comparable to damage noted on fiberglass fairings. A concurrent investigation has been conducted by NASA-Langley on Kevlar-49/epoxy coupons exposed to outdoor environment over a three year period at various locations providing a variety of climatic conditions. Weight changes and retention of mechanical properties were determined after one and three years exposure. A net weight loss has occurred due to ultraviolet effects on the unpainted specimens. Mechanical property retentions have been satisfactory with most specimens retaining well over 80% of their original value. The service history to date indicates that Kevlar-49 epoxy composite materials have satisfactory service characteristics for use in aircraft secondary structure.

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Document Details

Document Type
Technical Report
Publication Date
Apr 01, 1978
Accession Number
ADA305069

Entities

People

  • R. H. Stone

Organizations

  • Lockheed Martin

Tags

Communities of Interest

  • Air Platforms

DTIC Thesaurus Topics

  • Aircraft Equipment
  • Aircrafts
  • Airframes
  • Barrier Coatings
  • Body Weight
  • Commercial Aircraft
  • Composite Materials
  • Delamination
  • Engineering
  • Environment
  • Environmental Exposure
  • Epoxy Composites
  • Fibers
  • Laminates
  • Materials
  • Mechanical Properties
  • Transport Aircraft

Readers

  • Reinforced Composite Materials
  • Structural Health Monitoring of Composite Structures.
  • Surface Coatings Technology.