Automotive Applications of Composite Materials.

Abstract

An analysis is presented of the potential use of advanced composite materials (ACM) in automotive structures based on the relative mechanical properties and costs of these materials and mild steel. The potential weight reduction obtainable by substituting ACM for steel in various components was analyzed on a functionally equivalent basis for a wide variety of fiber composites and system geometries. ACM considered were resin matrix, graphite fiber, graphite fiber/glass hybrid composites, and glass fiber composites. Continuous fiber glass composites can offer significant weight reduction in selected applications while potentially offering cost savings to the manufacturer. Graphite glass hybrids offer the potential for increased weight reduction but would currently cost more to manufacturers. However, at graphite prices of $6/lb to $1O/lb, these hybrids would be competitive with steel in terms of manufacturing costs, and less expensive than either steel or fiber glass composites on a life cycle basis. If all graphite fiber composites were used, a further weight decrease would be obtained, but at a prohibitively high increase in manufacturing and life cycle vehicle costs. Additional problems and issues to be resolved prior to extensive use of ACM in production vehicles are also discussed.

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Document Details

Document Type
Technical Report
Publication Date
Jul 01, 1978
Accession Number
ADA305704

Entities

People

  • Robert Kaiser

Tags

Communities of Interest

  • Ground and Sea Platforms

DTIC Thesaurus Topics

  • Composite Material Fabrication
  • Composite Materials
  • Construction
  • Fiber Reinforced Polymers
  • Material Degradation Processes
  • Materials Laboratories
  • Materials Processing
  • Materials Science
  • Materials Testing
  • Mechanical Working
  • Modulus Of Elasticity
  • Motor Vehicles
  • Plastics
  • Reinforced Plastics
  • Resins
  • Tensile Strength
  • Thermoplastic Resins

Fields of Study

  • Materials science

Readers

  • Life Cycle Cost Analysis
  • Reinforced Composite Materials